DSL Electronic Manufacture

PCB Assembly

Exceptional PCB Assembly Services

For over 30 years, DSL has been delivering dependable PCB assemblies, backed by an unparalleled 5-year guarantee. Our commitment to the highest quality standards sets us apart.

Our in-house design engineering team is on hand to provide expert advice on design optimizations. Coupled with our flexible delivery service, you pay for the product only as required, ensuring efficiency and cost-effectiveness.

5 year warranty
Free NRE Manufacturing
assembly-room

The Intricacies of PCB Assembly

PCB assembly may seem straightforward — load components, insert a bare PCB, and press ‘GO’. However, it’s a complex process with countless potential pitfalls, where even a single error can turn a PCB assembly into a costly failure. The key to success lies not just in the machinery used, but significantly in the expertise of the operators.

These skilled professionals meticulously set up the profile of the PCB and precisely place every component, often with sub-millimetre accuracy. It’s this synergy of high-quality machinery and exceptionally skilled operators that enables the production of robust and reliable PCB assemblies.

At DSL, we understand that the perfection of PCB assembly is an art as much as it is a science, demanding both technological excellence and human precision.

The Intricacies of PCB Assembly

PCB assembly may seem straightforward — load components, insert a bare PCB, and press ‘GO’. However, it’s a complex process with countless potential pitfalls, where even a single error can turn a PCB assembly into a costly failure. The key to success lies not just in the machinery used, but significantly in the expertise of the operators.

These skilled professionals meticulously set up the profile of the PCB and precisely place every component, often with sub-millimetre accuracy. It’s this synergy of high-quality machinery and exceptionally skilled operators that enables the production of robust and reliable PCB assemblies.

At DSL, we understand that the perfection of PCB assembly is an art as much as it is a science, demanding both technological excellence and human precision.

Contact us today

Speak to one of our knowledgeable and experienced team.

Why Clients Choose DSL

DSL’s exceptional client feedback stems from our commitment to quality, innovation, and tailored customer service. Our team’s expertise and dedication ensure reliable electronic manufacturing solutions that meet specific client needs. We prioritise effective communication and support, fostering lasting relationships by delivering consistently high-quality and timely products.

Contact Us to talk about your requirements.

Quality and Innovation

Customised Solutions

Reliable Communication

“ We’ve worked with DSL for over 20 years and they’ve managed the manufacture of two key complex PCB assemblies of ours for a number of years now. Even during the particularly tumultuous times of the global component crisis, they’ve always managed to find a way to deliver what we needed and when we needed it ”
Brightwell Systems Ltd

Surface Mount Technology (SMT)

Surface Mount Technology (SMT) is now the predominant method in PCB assemblies, where components are attached exclusively to the top or bottom layer of a PCB. This technology has revolutionised PCB design by allowing smaller, higher-density components, effectively miniaturising circuits that once occupied entire boards.

SMT components are machine-assembled using solder paste, a Pick and Place machine, and a reflow oven. This process is much faster per pin than traditional through-hole methods and requires minimal human intervention beyond the initial setup.

SMT’s efficiency and precision have made it a staple in modern electronics manufacturing, enabling the creation of more compact and complex devices.

dsl-electronic-manufacturing
embedded-machines-setup

Through Hole Technology (THT)

Through Hole Technology (THT) was the standard in PCB assembly before the advent of SMT. It involves placing components through pre-drilled holes on a PCB and soldering them manually on the opposite side. Despite the rise of SMT, THT remains crucial in modern PCB assemblies due to its unique advantages.

Components attached through THT have stronger adhesion to the PCB, providing the mechanical strength necessary for parts like connectors, battery holders, and heavy capacitors to withstand usage stresses. THT also offers greater flexibility in the size and shape of components that can be placed, making it indispensable for certain applications where robustness and versatility are key.

Why Choose DSL for Your PCB Assembly

The PCB assembly is often the most critical component in any electronic product, making its robustness and reliability paramount. At DSL, we understand the importance of this function and ensure that it is not left to chance.

Whether you are completely satisfied with your current PCB assembly design and simply need a reliable manufacturing partner, or if you’re facing challenges and seeking expert advice for improvement, we are here to assist.

Our team at DSL combines extensive experience with a commitment to excellence, providing not just manufacturing services, but also valuable insights and optimizations to enhance the performance and reliability of your PCB assemblies. Trust DSL to deliver quality and expertise in every aspect of PCB assembly, making us an ideal choice for your electronic manufacturing needs.

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