What UK OEMs Need to Know
Precision and reliability sit at the core of any successful industrial automation system. Behind every sensor, controller, and data processor lies a printed circuit board (PCB) that must perform flawlessly in demanding environments.
For UK OEMs operating in sectors like manufacturing, metrology, or industrial control, the choice of PCB assembly partner is more than a technical decision. It’s a critical step that can affect product performance, time to market, and long-term reliability.
Here’s what you need to know about PCB assembly for industrial automation and how DSL delivers results through projects like the Form Talysurf Intra for Taylor Hobson.
Why Industrial PCBs Need a Different Approach
Unlike consumer devices, industrial systems are built for long-term deployment in environments that test every component. PCBs in this context must:
- Tolerate temperature extremes, vibration, and electrical noise
- Deliver accurate, real-time performance
- Fit within tightly constrained enclosures
- Support multiple communication protocols
- Maintain reliability over years of continuous use
Real-World Example: Taylor Hobson’s Precision Measurement System
Taylor Hobson, a global leader in surface and form metrology, needed to upgrade its Form Talysurf Intra instrument. The new version had to provide the same high-precision measurements the brand is known for, while being compact, portable, and robust enough for industrial use.
They partnered with DSL to deliver a solution that combined:
- Complex hardware integration to reduce three full-size PC I/O cards into a single compact PCB
- Embedded processor selection using BGA variants of the AMD SCnn X86 range
- Custom firmware and driver development for a real-time operating system
- Integration of diverse technologies, including RS232, RS485, PCMCIA, infrared, Flash, and power management
- High-density surface mount design to maximise component placement on both sides of the board
This wasn’t a simple PCB job. It required deep collaboration, creative problem solving, and full-system thinking, spanning from hardware design through to application-level software.
The result was a self-contained instrument that delivered Taylor Hobson’s industry-leading measurement capabilities in a portable format. It also demonstrated how DSL works as an extension of the client’s engineering team.
5 Things UK OEMs Should Prioritise in PCB Assembly
- Support for Compact, Complex Layouts
Industrial devices are often limited by pre-defined enclosure sizes. Your assembly partner must be able to work within these constraints, as DSL did with the Form Talysurf Intra, delivering a compact single-board layout packed with functionality.
- In-House Design and Firmware Capability
Many automation systems require more than just a board. DSL supports hardware, firmware, and full software development under one roof, reducing project handover issues.
- Broad Protocol Integration
Whether you need RS485, Modbus, IrDA, or other industrial protocols, your board must interface seamlessly with the rest of the system. DSL’s wide protocol experience ensures the board fits into complex industrial environments.
- Proven Reliability
At DSL, we offer a 5-year warranty on our manufacturing work. This reflects the trust we place in our process and the long-term demands of industrial applications.
- No Hidden Engineering Costs
With free NRE (Non-Recurring Engineering), OEMs can prototype and iterate without facing up-front barriers. This supports innovation without budget uncertainty.
Why Choose UK-Based PCB Manufacturers
When it comes to PCB assembly, choosing a manufacturing partner close to home offers more than just convenience. For UK OEMs working in industrial automation, instrumentation, and embedded systems, a UK-based PCB manufacturer provides distinct and tangible benefits.
- Faster Lead Times and Responsive Support
No long-haul shipping delays. No late-night calls across time zones. Working with a UK-based partner means quicker turnarounds, faster prototyping, and more responsive technical support when you need it most.
- Better Collaboration and Communication
Complex projects often evolve throughout development. Being able to speak directly with the engineering team without a language barrier or timezone lag, this means fewer misunderstandings and smoother project delivery.
- Local Standards and Compliance
UK manufacturers are well-versed in local regulatory requirements, including CE marking, RoHS, and ISO certifications. You’re not just outsourcing a task; you’re gaining a partner who understands your legal and industry obligations.
- Greater Quality Control
You’re more likely to get what you expect when you can visit the facility, speak to the team, and see the processes in action. At DSL, everything from design to assembly and testing happens under one roof, ensuring quality from concept to delivery.
- Supports the UK Supply Chain
Sourcing locally doesn’t just simplify logistics, it strengthens the wider engineering and manufacturing ecosystem in the UK. This can help you build long-term, stable relationships and boost resilience in your supply chain.
Why Work with DSL – PCB Assembly Company in the UK
Industrial automation requires more than just solid engineering. It demands collaboration, precision, and a focus on long-term reliability from day one.
At DSL, we don’t simply assemble PCBs, we become an extension of your engineering team. Whether you’re developing advanced instrumentation, embedded control systems, or bespoke industrial devices, we bring over 30 years of experience to every stage of the process. Our team works closely with yours from the initial concept through to final production, with everything handled in-house right here in the UK.
Unlike many manufacturers, we don’t charge Non-Recurring Engineering (NRE) fees. That means you can move forward with prototyping and development without being hit by unexpected costs. It’s part of our commitment to making high-quality design and manufacturing more accessible for UK OEMs.
We also back our work with a five-year warranty as standard, because we build products that are made to last. It’s one of the longest warranties in the industry and a reflection of the confidence we place in our processes and people.
Our expertise lies in developing reliable, compact, and often complex systems for industrial environments. We understand the need for durability, long-term support, and flawless performance, even under pressure. From ruggedised designs and multi-protocol communication to compact board layouts and real-time embedded software, we know how to deliver.
Whether you need a few prototypes or full production volumes, DSL offers a flexible, scalable service with a responsive, UK-based team that’s easy to reach and easy to work with.
If you’re looking for a PCB assembly partner who understands the demands of industrial product development and takes quality and collaboration seriously, we’re here to help.
Contact DSL today for a no-obligation consultation and find out how we can support your next project.
