DSL Electronic Manufacture

PCB Assembly

Quality PCB Assembly Services

For over 30 years, UK businesses like yours have relied on DSL. Offering dependable PCB assembly at competitive prices. With our unmatched 5-year warranty, Free NRE and commitment to quality, you get the reliability, precision, and support you need.

Our in-house design engineering team is on hand to provide expert advice on PCB design optimizations. Coupled with our flexible delivery service, you pay for the product only as required, ensuring efficiency and cost-effectiveness.

mib-wider
5 year warranty
Free NRE Manufacturing
PCB assembly, electronic manufacturing facility in Letchworth, UK

PCB Manufacturing & Assembly UK

PCB manufaturing may seem straightforward — load components, insert a bare PCB, and press ‘GO’. However, it’s a complex process with countless potential pitfalls.

A single error can turn a PCB assembly into a costly failure. The key to success lies not just in the machinery used, but significantly in the expertise of the operators.

DSL’s skilled manufacturing professionals meticulously set up the profile of the PCB and precisely place every component, often with sub-millimetre accuracy.

It’s this synergy of high-quality machinery and exceptionally skilled operators that enables the production of robust and reliable PCB assemblies.

At DSL, we understand that the perfection of PCB assembly is an art as much as it is a science, demanding both technological excellence and human precision.

Contact us today

Speak to one of our knowledgeable and experienced team.

Why Clients Choose DSL

DSL’s exceptional client feedback stems from our commitment to quality, innovation, and tailored customer service. Our team’s expertise and dedication ensure reliable electronic manufacturing solutions that meet specific client needs. We prioritise effective communication and support, fostering lasting relationships by delivering consistently high-quality and timely products.

Contact Us to talk about your requirements.

Quality and Innovation

Customised Solutions

Reliable Communication

Customised Solutions

“ We’ve worked with DSL for over 20 years and they’ve managed the manufacture of two key complex PCB assemblies of ours for a number of years now. Even during the particularly tumultuous times of the global component crisis, they’ve always managed to find a way to deliver what we needed and when we needed it ”
brightwell
Brightwell Systems Ltd

Surface Mount Technology (SMT)

Surface Mount Technology (SMT) is now the predominant method in Printed Circuit Board Assemblies. This is where components are attached exclusively to the top or bottom layer of a PCB. This technology has revolutionised PCB manufacturing and design.  It’s doen this by allowing smaller, higher-density components, effectively miniaturising circuits that once occupied entire boards.

SMT components are machine-assembled using solder paste, a Pick and Place machine, and a reflow oven. This process is much faster per pin than traditional through-hole methods and requires minimal human intervention beyond the initial setup.

SMT’s efficiency and precision have made it a staple in modern PCB and electronics manufacturing, enabling the creation of more compact and complex devices. 

PCB Assembly Process With DSL's MD Rory Dear
PCB assembly manufacturing in progress at our UK facility

Through Hole Technology (THT)

Through Hole Technology (THT) was the standard in PCB assembly before the advent of SMT. It involves placing components through pre-drilled holes on a PCB and soldering them manually on the opposite side.

Despite the rise of SMT, THT remains crucial in modern PCB assemblies due to its unique advantages.

Components attached through THT have stronger adhesion to the PCB. This is key in providing the mechanical strength necessary for parts like connectors, battery holders, and heavy capacitors to withstand usage stresses.

THT also offers greater flexibility in the size and shape of components that can be placed.

Why Choose DSL for Your UK PCB Assembly Manufacturing

The PCB assembly is often the most critical component in any electronic product, making its robustness and reliability paramount. At DSL, we understand the importance of this function and ensure that it is not left to chance.

Whether you are completely satisfied with your current PCB assembly design and simply need a reliable manufacturing partner, or if you’re facing challenges and seeking expert advice for improvement, we are here to assist.

Our UK based team at DSL combines extensive experience with a commitment to excellence, providing not just PCB manufacturing services, but we can manage the process end to end.

Trust DSL to deliver quality and expertise in every aspect of PCB assembly, from prototypes to manging the entire project, making us an ideal choice for your PCB  manufacturing needs.

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